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- Fabricating Machinery | Eagle Bending Machines
Fabricating Machinery Critical Support in Acquiring Fabricating Machinery A big fear of small businesses trying to make the leap into large-scale capital investment and fabricating machinery acquisition involves technical expertise. Folks know they need to tool up to meet the demands of larger scale markets, but they are missing the necessary expertise to know how to apply the right equipment to the needs at hand as well as what will be needed for longer-term growth. The demand for specialized knowledge continues to grow, but the availability of that skill set isn’t readily available when investments need to occur. And many small businesses find themselves having to just trust a dealer and hope for the best. With Carell Corporation, clients are served from beginning to ownership and afterwards with support, technical guidance, training and follow up for a long-term relationship, not a quick sale and dislocation. Carell clients are matched to the equipment that best serves their needs now and within the scope of their business growth because Carell Corporation focuses on customer satisfaction first.
- Service & Parts | Eagle Bending Machines
SERVICE and PARTS DEPARTMENT Our fully stocked parts department contains a wide selection of tooling, and repair parts ready for rapid delivery. Eagle's Service Department maintains a machine state of readiness through periodic checks and services for immediate shipping no matter your location! Eagle Bending Machines' professional Service and Support are crucial and important ADDED VALUES to every machine sold. Certified factory trained technicians are here to assist you during and after the warranty period relative to product maintenance as well as usage and application.
- Catalogs | Eagle Bending Machines
Welcome to Our Product Catalogs Page! Select a Category, Image or Link to View Printable PDFs in Detail CP20 INFO SHEET All Models CP60 SERIES INFO SHEET All Models GENERAL PRODUCTS LEAFLET All Machines and Models Overview CP30 SERIES INFO SHEET All Models CPS SERIES INFO SHEET All Models BA SERIES WINDOW EXTRUSIONS APP BA Series Extrusion Overview CP40 SERIES INFO SHEET All Models BA SERIES INFO SHEET All Models Z402 SERIES INFO SHEET All Models EAGLE BENDING MACHINES PRODUCT CATALOGS Click Image for PDF EAGLE NEW PRODUCT CATALOG All Machines in Detail
- Custom Tooling | Eagle Bending Machines
EAGLE STANDARD AND CUSTOM TOOLING OPTIONS Eagle manufactures tooling In-House in our CNC Machine Shop for rapid turn-around and enhanced quality control" Our Mission is to expand the versatility and capabilities of your roll bending machine. Eagle Bending Machines provides standard and special order tooling/accessories for our machines as well as other brands. We maintain 1,000's Optional Tooling items in-Stock and manufacture Custom Tools for specific needs rapidly. See our in-house custom tooling capabilities below. For orders and pricing, please list the machine model and serial number when you complete our CONTACT REQUEST FORM TUBE & PIPE ROLLS Most Common Tube OD & Pipe Sizes In Stock. Hardened, Solid Tool Steel. Any Size Can be Made. Specify Smooth or Knurled. Also available in Polymer Material for Delicate Finishes. ANGLE ROLLS For best results on Angles Rolled Leg-Out, Required for Leg-In. Tapered Surface w/ Quick Leg Thickness Adjustment. Specify Smooth or Knurled CP40 ANGLE ROLLS Original Style w/ Leg Thickness Spacers and Backer Flanges ANGLE GUIDES Required for Angles Rolled Leg-In. Guides have Adjustable Cam Rollers, Position Scales and Anti-torsion Supports. Guides Correct Inherent Leg-In Twist. TIGHT DIAMETER ROLLS For Small ID Rings with Round & Square Bar. Cutting the Coil Leaves Several Identical Rings. Roll Surfaces Are Knurled for Traction. WIDE FLAT ROLLS Allow Rolling of Thin, Wide Flat Materials. Set of Three Rolls, Lower Rolls Knurled For Traction. Capacities Vary For Each Machine. CAP RAIL SOLUTION A For Aluminum & Brass Cap Profiles. Three Fully Contoured Polymer Rolls. Six Steel Shoulder Plates May be Required. Call for Capacities. CAP RAIL SOLUTION B The Most Economical Cap Solution. 3 Semi-Contoured, Hardened Steel Inserts to Match the Cap. Most Commonly Used With Standard Tooling. Furnished Smooth. CAP RAIL SOLUTION C Best Suited For Production Jobs. 3 Fully Contoured, Hardened Steel Rolls Built To Match Your Cap Sample. Furnished Smooth. SCROLL MAX SYSTEM Deluxe Scroll Set w/ Dual Stage Former, Handle and Adjustable Bar Support. Pull Handle While Forming for Continuous Scrolling. TWIST MAX SYSTEM Deluxe Bar Twister w/ Rails, Floor Stand, Shaft Collet, Sliding Vice & Multiple Bar Size Inserts. The Most Versatile Choice! Floor Stand & Rails Include MAX MOUNTING PLATE Our Twist and/or Scroll Max Tools Require the Mounting Plate. It Is Interchangeable Between Both The Scroll & Twist Max Systems. STANDARD SCROLL Economy Scroll Set w/ Dual Stage Former, Simple Stop & Cam Grip Insert. Call for Capacities. STANDARD TWISTER Economy Bar Twister w/ Colet, Vice & 1 Bar Size Insert. Mount The Vice to Your Work Table. (Stand & Rails Not Included) ATSC SPIRAL STAIR RAIL Assists in Forming Spiral Rails w/O.D. Tube 2” x 16Ga SS Max. Cap. Includes Pitch Control Unit, Numerical Reference Counter and Contoured Roller. Mounting Plate Required, Order Separately. "V" GROOVE ROLLS Roll Bar Stock and Square Tube on a 45° angle to Create a Unique Look. Available for all Eagle Models in both Smooth and Knurled Throats. Made of Solid, Hardened, Tool Steel here at EBM, Inc. REPLACEMENT COMPONENTS Lost a piece or need a smooth surface component for working with soft or delicate material? We stock Smooth and Knurled standard roll components for all machines. CUSTOM ROLLS We manufacture Tooling In-House To Roll a Wide Range of Custom And Special Profile Shapes in a Variety of Material Types. CUSTOM TOOLINGS Send Drawings and/or Samples For Pricing on Custom Rolls And Accessories. MDA 145-300 ARCHIMETER Our DIGITAL Archimeter will read out a digital radius and can be plugged directly into or machines with BA-CNC and DP7 control panels. Can also be used stand alone with any brand bending machine. Eagle Bending Machines can handle your rolling needs for aluminum extrusions, satin/polished/pre-painted finished sections, steel/brass/aluminum decorative hand rails, oversized 'U' and 'C' shapes, overwide flats, half tube production from flats, hard way beam and channel rolling to name just a few. Our Application Specialists will assist in selecting a machine best suited to your requirements sales@eaglebendingmachines.com
- CP30 SERIES | Eagle Bending Machines
CP30 MS Short Base for Trailer, Truck or Bench Mounting, LED Readout 1 Speed 220V 1 Phase, in Stock 1 Speed 220V 3 Phase, in Stock 1 Speed 110V 1 Phase , Special Order CP30 EPR - CP30 EPRM Foot Pedal Rotation Controls, Horizontal & Vertical Operation, Linear Positioning Scales EPR: 1 Speed 220V 3 Phase, in Stock EPRM: 1 Speed 220V 1 Phase, in Stock EPRM: 1 Speed 110V 1 Phase, Special Order CP30 PR2V - CP30 PRM LED Readout, Foot Pedal Rotation Controls, Horizontal & Vertical Operation PR2V: 2 Speed 220V 3 Phase, in Stock PRM: 1 Speed 220V 1 Phase, in Stock PRM: 1 Speed 110V 1 Phase, Special Order EAGLE CP30 Universal Section Benders: 5 Versatile Versions give you Renowned Eagle Quality and the best solutions to fit your budget. Our benders have Standard Features beyond comparison and are The Most Popular and Widely Used Bending Machines in the Industry. Ornamental, Architectural, Decorative, Job Shops and companies such as NASA, Lockheed Martin and Boeing choose Eagle for Features, Professional Service and Lasting Value. Compare our Features & Benefits and Make the Best Decision for your Company! STANDARD FEATURES & BENEFITS FOUND ONLY ON EAGLE BENDERS: Powerful & Rugged Pyramid Design includes powered rotation for forward/reverse rolling direction Solid Steel Main Frames , CNC Machined and Stress Relieved, are the heaviest in the industry and eliminate troublesome castings. Limited Lifetime Warranty is standard on all of our machine main frames. Bases are wider and more stable than any other brand Large High Brightness LED Readout on all CP30’s for precision repeatability (except EP Models) Horizontal AND Vertical Operation for versatility Lower Shafts Driven , top shaft idle. Lower tooling is knurled for traction (optional smooth), top tooling is smooth surfaced Standard Universal Tooling Set of 18 components are manufactured from Hardened Tool Steel 55HRC and roll most standard profiles Patented Z-Block Top Journal increases rigidity for truer to plane rolling Hardened Steel Shafts are Journaled in Dual Tapered Roller Bearings. Shaft OD’s 1.18” (30mm), Roll OD’s 5.04” (128mm) Hardened/Sintered Guides & Ways with Adjustable Gibbs on every Eagle Bender Heavy Duty Lateral Material Guides with Thrust and Rake Angle adjustment help keep your parts straight Large Thrust Adjustment Studs on Guides are knurled for easy adjustment & have recessed hex socket for extreme loads Flush Mounted Electrical Panels are out of harm’s way in your shop environment, controls are low voltage 24VAC for safety Emergency Stop Palm Switches are incorporated on every Eagle Bender. Magnetic thermal motor overload protection on every model Renowned Brand Name OEM Components are non-proprietary and available worldwide OPTIONAL TOOLING & ACCESSORIES Eagle maintains a large inventory of Optional Tooling. We design and manufacture custom tooling in steel or polymer material for a wide variety of special profiles and extrusions. We also offer three options for Cap Rail Tooling to suit your budget and needs. Round Tube & Pipe Roll Sets in common sizes and produce any non- standard size, Rolls for Angle Rolling Leg-In & Out with Patented Quick Gap Adjustment, Special Lateral Guides with adjustable cam rollers for angle leg-in, Wide Flat Rolls, Tight Diameter Rolls, MAX Series and Economy Series Scroll and Bar Twist Attachments, V-Groove Rolls for rolling square tube on the ‘diamond’, ATSC Spiral Rail Support for assisting the production of spiral stair tube rails, Custom Fit Machine Dust Covers to keep your unit protected from the elements and Replacement Roll Components with either smooth or knurled surfaces SPECIFICATIONS BACK TO TOP CP30-22.PDF BACK TO TOP CP30 Universal Roll Benders 1-1/2"Pipe • 1-1/2"Angle • 1-1/2"Sq. Tube • 3-5/8"Flats & More! Eagle In-Stock Specials Request-A-Quote CP30 PR2V -PRM CP30 EPR-EPRM CP30 MS
- CPS Series | Eagle Bending Machines
CPS Series Roll Benders CPS-20, CPS-35, CPS-50 1” to 2-1/2" Capacity Eagle In-Stock Specials Request-A-Quote POWERFUL EAGLE CPS Series Roll Benders are Hydraulic, Initial Pinch Universal Roll Bending Machines with all 3 rolls driven and primarily designed for One Pass Rolling. They are The Choice for production settings and coiling operations. The CPS Series Roll Bending Machines offer features that are beyond comparison. Several Versatile Versions give you Renowned Eagle Quality and the best solutions to fit your budget. You benefit from over 24,000 machines produced over many decades of manufacturing innovation and experience. Compare our Features & Benefits and Make the Best Decision for your Company! STANDARD FEATURES & BENEFITS FOUND ONLY ON EAGLE BENDERS: Solid Steel Main Frames , CNC Machined and Stress Relieved are the heaviest in the industry and eliminate troublesome castings. Our machines do not require external shaft tie bars when bending heavy sections Limited Lifetime Warranty on all of our machine main frames is standard NEW DP7 Auto-Repeat Programmable Control with 40-position memory on hydraulic versions for repeat bending and will Display Your Bending Radius when used with our Optional Digital Radius Instrument Large High Brightness LED Readout on all models to monitor the bending roll position CPS 20, CPS 35 & CPS 50’s Operate in Both Vertical and Horizontal Positions All 3 Shafts Driven and all tooling components are smooth surfaced, non marring Standard Universal Tooling Set has 15 Components and manufactured from Hardened Tool Steel 55HRC Hardened Steel Shafts are journaled Dual Tapered Roller Bearings Patented Z-Block Top Journal Increases Rigidity for truer to plane rolling Hardened/Sintered Guides & Ways with Adjustable Gibbs on every Eagle Bender Dual Foot Pedal Controls for forward/reverse rolling have Steel Protective Covers Anti-Pinch’ Mill Scale Covers protect internal components from mill scale and are an extra safety feature Concealed Internal Hydraulic Ram cannot be damaged by accident, nothing is exposed Dual Emergency Stop Buttons 1 on machine + 1 on the console for enhanced operator safety Flush Mounted Electrical Panels are out of harm’s way in your shop environment Easy Access Tool Storage Compartmen t in the machine base for convenience Mobile Control Console with long trailing lead allows safe operator distance from the work-piece Renowned Brand Name OEM Components are non- proprietary and available worldwide OPTIONAL TOOLING Eagle maintains a wide variety of Optional Tooling designed and manufactured In-House in steel or polymer materials for a wide variety of special profiles AND extrusions. We offer several solutions for Cap Rail Tooling to suit your budget and rolling needs. Send us samples and drawings, we do the rest for you! ACCESSORIES - We stock Round Tube & Pipe Roll Sets, Angle Rolling Tooling for Leg-In & Leg-Out, Wide Flat & Tight Diameter Rolls, Replacement Roll Components, V-Groove Rolls for rolling square tube on the ‘diamond’ as well as Coiling Calibration supports. We maintain thousands of replacement machine parts in stock for rapid delivery! SPECIFICATIONS CPS-22.PDF BACK TO TOP BACK TO TOP CPS50 CPS35 CPS20
- BA CNC Series | Eagle Bending Machines
SPECIFICATIONS BA-22.PDF BACK TO TOP BACK TO TOP BA CNC Series Direct Radius Input Roll Benders BA55, BA50, BA40, BA35, BA20 - 1” to 2-1/2" Capacity Eagle In-Stock Specials Request-A-Quote BA55 BA50 BA40 BA35 BA20 5 MACHINE VERSIONS BA55 2-1/2” Capacity Full CNC Direct Radius Input Controls Horizontal/Vertical Operation NEW for 2022 BA50 2-1/2” Capacity Full CNC Direct Radius Input Controls Horizontal/Vertical Operation NEW for 2022 BA40 2” Capacity Full CNC Direct Radius Input Controls Horizontal/Vertical Operation BA35 2” Capacity Full CNC Direct Radius Input Controls Horizontal/Vertical Operation BA20 1” Capacity Full CNC Direct Radius Input Controls Shafts Horizontal Operation Standard Compare our Features & Benefits and Make the Best Decision for your Company! STANDARD FEATURES & BENEFITS FOUND ONLY ON EAGLE BENDERS: BA Series Roll benders can produce parts in one pass using the hydraulic powered bending roll/s to create the desired radius with utmost precision. BA20, BA35 and BA50 are Initial Pinch designs, the BA40 incorporates the pyramid design and our BA55 employs a double pinch geometry. All models have all 3 rolls powered in rotation. All can be used in Full Automatic, Semi-Automatic or in Manual Modes. Create Programs easily using multiple methods via the HMI Graphic Interface . Input part length, radius, bend degree, arc length or other information and the CNC automatically creates the 2D Graphics and the program . The machine calculates and interpolates blends and variable radius bends. Our unique MIRROR IMAGE and REPEAT SHAPE programming features can further reduce programming time by over 75%! All movements are variable speed via digital interfaces and drivers. Machines use high precision MOOG Servo-Valves in a Closed Feedback Loop for immediate response with variable speed micrometric movements. USB 2.0 and RJ-45 Ports add flexibility with peripherals and information storage. Units are also standard with; Air-Oil Heat Exchangers to maintain Constant Oil Temperature for Higher Precision Rolling, Vertical/Horizontal Operation, Materials Library, Self-Diagnostic Software, Industrial Dust & Moisture proof Color LCD HMI Screen, Automatic Timed Energy Saving Sleep Mode, Integrated internal hydraulic unit on slide out rack for ease of access, Raspberry Micro PC using LINUX platform & 64 bit PLC, Pre-Loaded Programs such as arches, parabolas, spirals, ovals can be quickly modified to match your shape to further reduce programming time, short shafts to accept dedicated optional tooling will eliminate shaft tip interference common to most all other machine brands, and other versatile, leading edge technology and benefits. A wireless keyboard on retractable tray, wireless mouse and built in air compressor for pneumatic actuated encoder mount are are standard on all BA Models. BA Series machines offer the Highest Repeat Precision available in an Affordable Package designed for High Volume Production Environment. Safety features include 24VAC Low Voltage Controls, Dual E-Stop Palm buttons, Flush Electrical Panels, Mobile Operator Console with trailing lead, ‘Anti-Pinch’ Mill Scale Covers, and Large Format Pushbuttons and Touch Screen LCD Monitors. Renowned Brand Name Components are non-proprietary and available worldwide OPTIONAL TOOLING SPECS BA Machines are furnished without tooling. Tooling is designed and dedicated to the profile shape and each individual production rolling application per your drawings and physical profile samples. Eagle manufactures custom tooling in steel and/or polymer materials for a wide variety of special profiles and extrusions. Our tooling is produced in-house. Tooling for many tube sizes are often in-stock for BA Series Machines. • OPTIONAL Optical Start Cycle Sensor detects the presence of the part upon insertion and automatically begins the rolling cycle. • OPTIONAL MDA 145-300 Digital Radius Sensor can be plugged into the BA CNC Console to display your obtained bending radius
- OVERVIEW | Eagle Bending Machines
SECTION BENDING MACHINES TRUE QUALITY IS FOUND IN THE DETAILS! Click button for quick reference by series or model Eagle In-Stock Specials Request-A-Quote CP20 SERIES CP30 SERIES CP40 SERIES CP60 SERIES Z402 SERIES CPS SERIES BA SERIES WHY BUY EAGLE?... Founded over 30 years ago to provide a Higher Quality Roll Bender, Faster Deliveries and Superior Service , Eagle proudly maintains its goals. Eagle is 100% American owned and has placed over 8,000 machines in North America. PROOF that our Section Bending Rolls, Profile Benders, CNC Benders and Service are truly valued by the metal fabrication industry. Our section Benders incorporate Features and Superior Quality not found on look-alike machines. Contact us to discover why EAGLE Benders provide you years of Profit Producing Performance! EAGLE/BPR SPECIFICATIONS CHART How Tight Of A Radius Can You Bend With Your Profile? E agle Bending Machines, Inc. inventories and supports an extensive line of Profile Benders , Section Bending Machines and Pipe Benders. Our Section Benders are available in all sizes from small economical portable benders to large heavy duty pipe benders that will fit your rolling budget. For high volume roll bending or multi-radius parts , the Eagle BA Series full CNC Roll Benders with direct radius input that let you roll up to the next level with the highest precision, repeatability and speed. Our 7,500+ bending machines in the field are used to manufacture marine handrails, aluminum window frames, steel sections, ornamental and decorative iron, motorcycle frames and components, exhaust pipes, and more . Ornamental Applications Eagle Roll Benders can be equipped with optional scroll bending tools, picket twisting tools and helical stair rail attachments. We stock over 60 Roll Benders with Standard Tooling, Custom Tooling and Parts, ready for rapid delivery . The Eagle Bending Machines service department employs factory trained experienced professionals to service your spare parts, repair and technical needs . Our CNC machine shop can build any custom tooling you need with a rapid turn-around. We manufacture tooling for other brands of Ring Rollers and Roll Bending Machines . Our roll bender warranty is unmatched. Main frames carry a limited lifetime warranty! We are confident of Eagles' superior quality. Regardless of your need and budget for a roll bender, you will benefit from choosing Eagle . Compare and see for yourself why Eagle Bending Machines is one of the most respected brand names in the roll bending industry. We support bending machines produced over 30 years past. Visit our showroom, testing facility and CNC machine shop to see the "Details" first hand and Experience the Eagle Difference! BACK TO TOP
- NEW PRODUCTS | Eagle Bending Machines
NEW PRODUCTS CONTACT US BACK TO TOP NEW PRODUCTS Section Benders The New EAGLE - BA40 & BA55 Eagle’s NEW CNC Machines augment our current BA20, BA35 & BA50 CNC models and incorporate the same renowned CNC Control Systems. The Pyramid style BA40 and Double Pinch style BA55 allow material feeding from both left and right with the added advantage of also being truly universal general job shop machines for short run projects and prototyping. These additions provide the same renowned BA Full CNC Direct Radius Input Controls, 15” Color Touch Screen HMI and MOOG Servo Valve precision. The Master Blaster 500 What is Liquid Bead Blasting? Liquid Bead Blasting is, by technical definition, "a surface refinishing process used to clean and restore surfaces." Unlike traditional dry blasting, liquid bead blasting adds water to the mixture that allows for a smoother finish and preservation of intricate details. Only $4,995. Why The Master Blaster? We have developed a special blend of abrasive media that provides the most effective cleaning process. We also have engineered a top of the line patented nozzle that ensures just the right amount of pressure. For More Information call 251-937-0947
- Videos | Eagle Bending Machines
CLICK IMAGE TO PLAY VIDEO VIDEO LIBRARY BA35 in Motion 2022 Riproduci Video Facebook Twitter Pinterest Tumblr Copia il Link Link copiato BACK TO TOP Anchor 1 CP30-PRM -110V - BENDING ALUMINUM PROFILE Riproduci Video CP30R2V Demonstration for Material Point of Failure Riproduci Video Eagle Bending Machines CP30M Tube-in-TubeTight Riproduci Video CP30 SERIES Guarda ora CP30R2V Demonstration for Material Point of Failure Riproduci Video Condividi Intero canale Questo video Facebook Twitter Pinterest Tumblr Copia il Link Link copiato Condividi Info canale Chiudi Eagle CP40H Universal Bender rolling angle on the "V" Riproduci Video Facebook Twitter Pinterest Tumblr Copia il Link Link copiato
- Thank You | Eagle Bending Machines
Innovation, Quality & Performance Backed By Decades Of Experience 251-937-0947 We Appreciate Your Interest In Our Products! Thank you for using our form Your information will be reviewed by one of our customer service specialists and someone will contact you shortly.
- CONTACT US | Eagle Bending Machines
Innovation, Quality & Performance Backed By Decades Of Experience 251-937-0947 EAGLE BENDING MACHINES PO BOX 99, STAPLETON, AL 36578-0099 Contact Us Today for More Details! Eagle Bending Machines provides a wide range of models, options and tooling to match almost any budget to meet your needs at all levels of production. Please fill out the required fields in the form below as complete as possible about your interest and a representative of Eagle Bending Machines will get back to you as soon as possible or Call Us Today: (251) 937-0947 EAGLE BENDING MACHINES Request Form CP20 SERIES CP30 SERIES CP40 SERIES CP60 SERIES CPS SERIES BA CNC SERIES Z402 SERIES PARTS REQUEST TOOLING REQUEST OTHER Submit Request Send Post Office correspondence to: